Location: 

Lebanon, OH, US, 45036

Job Title:  Operator, Production

 

  

Work Instruction

 

 

Title:

 Job Description Production Deck Operator

WI Number HR_WI.JOB.Production Deck Operator

Revision: 1

 

Department:

Production

Area:

HR
Manufacturing

Approved & Released Work Instruction

 Implementation Date: 05/27/2015

 

Type of Document:

Job Description

Standard Element:

ISO 9001:2008 Standard Elements - ISO9001:2008 6.2 Human resources

Review Period - 365 Days    

1.   Purpose:

1.1. To Provide a Work Instruction that defines the position of Deck Operator.

 

2.   Responsibility:

2.1. The Deck Operator is responsible for the following activities as directed by the Deck Lead:

2.1.1.   Prepping packaging materials for batches to be produced

2.1.2.   Making necessary dry adds to production batches

2.1.3.   Making necessary solvent adds to production batches

2.1.4.   Sampling material to the lab as necessary

2.1.5.   Filling containers accurately to the specified weights on the batch tickets

2.1.6.   Creating and affixing applicable labels for packaging containers

2.1.7.   Movement of finished product to the warehouse (FG1 location)

2.1.8.   Proper completion of applicable sections of the batch sheets

2.1.9.   Responsible for housekeeping of the deck tank area

2.1.10. All additional functions as assigned

 

3.   Equipment:

3.1. Forklift

3.2. Deck Mixers

3.3. Label Printer

3.4. Filters

 

 

4.   Operating Limits / Conditions to Avoid

4.1. Task dependent.  Review task specific work instructions.

 

5.   Personal Protective Equipment:

5.1. Task dependent.  Review task specific work instructions.

 

6.   Process Hazards:

6.1. Task dependent.  Review task specific work instructions.

 

7.   Procedure: Deck Operator

 

7.1. Responsible for the following activities as directed by the Deck Lead:

7.1.1.   Prepping packaging materials for batches to be produced

7.1.2.   Making necessary dry adds to production batches

7.1.3.   Making necessary solvent adds to production batches

7.1.4.   Sampling material to the lab as necessary

7.1.5.   Filling containers accurately to the specified weights on the batch tickets

7.1.6.   Creating and affixing applicable labels for packaging containers

7.1.7.   Movement of finished product to the warehouse (FG1 location)

7.1.8.   Proper completion of applicable sections of the batch sheets

7.1.9.   Responsible for housekeeping of the deck tank area

7.1.10. All additional functions as assigned

 

7.2. Expected pay band:

7.2.1.   Operators in this job function may range from “A” to “C” Operator status.  Differentiations between these pay classifications will be based on the following criteria:

7.2.1.1.      Knowledge of job functions

7.2.1.2.      Additional plant knowledge

7.2.1.3.      Level of cross-training in other job functions

7.2.1.4.      Job performance

 

7.3. Applicable ISO Documents

FCD-0015

TOTE CHECKLIST PRODUCTION

Instruction

How to Access the Quality Manual & Work Instructions

M_PRO.003.1

Pack Code List

M_WI.001

Material Additions - General

M_WI.002

Material Additions with Agitation

M_WI.003

Sampling Product

M_WI.021

Filling Out a Batch Ticket

M_WI.022

Operation of Deck Mixers T305 T306 T307 T308

M_WI.025

Filtering Ink General

M_WI.041

Floor Cleaning

M_WI.042

Labeling Finished Product Containers

M_WI.060

Operate the Deck Elevator

M_WI.061

Operation of the Deck Mixers – Nitrocellulose Solutions and Finished Products

M_WI.063

Management of Pallets

M_WI.064

Drum Staging

 

 

7.4. Specialized Safety Training:

7.4.1.   Hazardous waste accumulation, labeling and packaging

7.4.2.   Forklift training

7.4.3.   Line break training

 

 Associated Documents:

External Documents

 

Associated Documents:

M_WI.002 -- Material Additions with Agitation
M_WI.001 -- Material Additions - General
M_WI.003 -- Sampling Product
M_WI.021 -- Filling Out a Batch Ticket
M_WI.063 -- Management of Pallets
M_WI.064 -- Drum Staging
M_WI.041 -- Floor Cleaning
M_WI.042 -- Labeling Finished Product Containers
M_PRO.003.1 -- Pack Code List
M_WI.022 -- Operation of Deck Mixers T305 T306 T307 T308
M_WI.060 -- Operate the Deck Elevator
M_WI.061 -- Operation of the Deck Mixers – Nitrocellulose Solutions and Finished Products
M_WI.025 -- Filtering Ink General
FCD-0015 -- TOTE CHECKLIST PRODUCTION

Click to Open an Associated Document

 

 

 Document Revision History:

Revision: 1

Date Created: 05/27/2015

Date of Last Revision: 05/27/2015

Last Approval Date: 05/27/2015

 

Document Author:

Ken Gregor/FlintGroup

 

 

 

 Reason for Change:

 

Revision:

Sec/Para Changed

Change Made:

Date

1

N/A

Initial Issue of Document

5/27/15

 

 

 

 

 

 

 

 

 

 

 

 

 

 Approvals:

 

 

Name:  John Esterkamp/FlintGroup

Title: Operations Manager

May 27, 2015 08:07:43 AM EDT - Approved by: John Esterkamp/FlintGroup

 

 

 

 

Name: Ken Gregor/FlintGroup

Title: Production Manager

May 27, 2015 11:22:38 AM EDT - Approved by: Ken Gregor/FlintGroup

 

 

 

 

Name: Tom Fleming/FlintGroup

Title: SHE Specialist

May 27, 2015 01:52:26 PM EDT - Approved by: Tom Fleming/FlintGroup

 


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